喷嘴钻0.24X5mm的孔，用nakanishi中西6万转电主轴NR-3060S

摘要：<p> <iframe height="300px" width="100%" src="https://v.qq.com/txp/iframe/player.html?vid=y3575h0eekr" allowfullscreen="true"> </iframe> &nbsp; <div class="dad65929" style="width:800px;max-width:var(--message-list-max-width);box-sizing:border-box;flex-grow:1;margin:auto;padding:38px 0px 40px;"> <div class="f9bf7997 d7dc56a8 c05b5566" style="font-size:var(--ds-font-size-m);color:rgb(var(--ds-rgb-label-1));margin-bottom:0px;padding-left:48px;position:relative;"> <div class="ds-markdown ds-markdown--block" style="--ds-md-zoom:1.143;--ds-md-font-size:calc(var(--ds-md-zoom)*var(--ds-font-size-m));--ds-md-line-height:calc(var(--ds-md-zoom)*var(--ds-line-height-m));font-size:var(--ds-md-font-size);min-height:var(--ds-md-font-size);line-height:var(--ds-md-line-height);"> <p style="margin-top:0px !important;margin-right:;margin-bottom:;margin-left:;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);"> 在不锈钢材料上钻0.24mm直径、5mm深的孔，使用6万转主轴时，需合理设置参数以确保加工质量和效率。以下为推荐的参数设置： </p> <h3 style="font-weight:var(--ds-font-weight-strong);font-size:calc(var(--ds-md-zoom)*16px);line-height:1.5;margin:calc(var(--ds-md-zoom)*16px)0 calc(var(--ds-md-zoom)*12px)0;"> 1.&nbsp;<strong>主轴转速</strong> </h3> <ul style="margin:calc(var(--ds-md-zoom)*12px)0;padding-left:calc(var(--ds-md-zoom)*24px);"> <li> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>转速</strong>：60,000 RPM </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>说明</strong>：高转速有助于减少切削力，适合微小孔径加工。 </p> </li> </ul> <h3 style="font-weight:var(--ds-font-weight-strong);font-size:calc(var(--ds-md-zoom)*16px);line-height:1.5;margin:calc(var(--ds-md-zoom)*16px)0 calc(var(--ds-md-zoom)*12px)0;"> 2.&nbsp;<strong>进给速度</strong> </h3> <ul style="margin:calc(var(--ds-md-zoom)*12px)0;padding-left:calc(var(--ds-md-zoom)*24px);"> <li> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>进给速度</strong>：50-100 mm/min </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>说明</strong>：进给速度需适中，过快可能导致钻头断裂，过慢则影响效率。 </p> </li> </ul> <h3 style="font-weight:var(--ds-font-weight-strong);font-size:calc(var(--ds-md-zoom)*16px);line-height:1.5;margin:calc(var(--ds-md-zoom)*16px)0 calc(var(--ds-md-zoom)*12px)0;"> 3.&nbsp;<strong>切削深度</strong> </h3> <ul style="margin:calc(var(--ds-md-zoom)*12px)0;padding-left:calc(var(--ds-md-zoom)*24px);"> <li> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>每转进给量</strong>：0.002-0.005 mm/rev </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>说明</strong>：微小孔径建议采用较小的每转进给量，避免钻头过载。 </p> </li> </ul> <h3 style="font-weight:var(--ds-font-weight-strong);font-size:calc(var(--ds-md-zoom)*16px);line-height:1.5;margin:calc(var(--ds-md-zoom)*16px)0 calc(var(--ds-md-zoom)*12px)0;"> 4.&nbsp;<strong>冷却液</strong> </h3> <ul style="margin:calc(var(--ds-md-zoom)*12px)0;padding-left:calc(var(--ds-md-zoom)*24px);"> <li> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>冷却方式</strong>：使用微量润滑（MQL）或气冷 </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>说明</strong>：冷却液有助于散热和排屑，防止钻头过热和堵塞。 </p> </li> </ul> <h3 style="font-weight:var(--ds-font-weight-strong);font-size:calc(var(--ds-md-zoom)*16px);line-height:1.5;margin:calc(var(--ds-md-zoom)*16px)0 calc(var(--ds-md-zoom)*12px)0;"> 5.&nbsp;<strong>钻头类型</strong> </h3> <ul style="margin:calc(var(--ds-md-zoom)*12px)0;padding-left:calc(var(--ds-md-zoom)*24px);"> <li> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>钻头材料</strong>：硬质合金或涂层钻头 </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>说明</strong>：硬质合金钻头耐磨性好，适合不锈钢加工。 </p> </li> </ul> <h3 style="font-weight:var(--ds-font-weight-strong);font-size:calc(var(--ds-md-zoom)*16px);line-height:1.5;margin:calc(var(--ds-md-zoom)*16px)0 calc(var(--ds-md-zoom)*12px)0;"> 6.&nbsp;<strong>加工策略</strong> </h3> <ul style="margin:calc(var(--ds-md-zoom)*12px)0;padding-left:calc(var(--ds-md-zoom)*24px);"> <li> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>加工方式</strong>：采用啄钻（Peck Drilling） </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>说明</strong>：每钻一定深度后退出排屑，防止钻头堵塞和过热。 </p> </li> </ul> <h3 style="font-weight:var(--ds-font-weight-strong);font-size:calc(var(--ds-md-zoom)*16px);line-height:1.5;margin:calc(var(--ds-md-zoom)*16px)0 calc(var(--ds-md-zoom)*12px)0;"> 7.&nbsp;<strong>加工参数示例</strong> </h3> <ul style="margin:calc(var(--ds-md-zoom)*12px)0;padding-left:calc(var(--ds-md-zoom)*24px);"> <li> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>主轴转速</strong>：60,000 RPM </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>进给速度</strong>：60 mm/min </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>每转进给量</strong>：0.001 mm/rev </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>啄钻深度</strong>：0.5 mm/次 </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>冷却方式</strong>：MQL </p> </li> </ul> <h3 style="font-weight:var(--ds-font-weight-strong);font-size:calc(var(--ds-md-zoom)*16px);line-height:1.5;margin:calc(var(--ds-md-zoom)*16px)0 calc(var(--ds-md-zoom)*12px)0;"> 8.&nbsp;<strong>注意事项</strong> </h3> <ul style="margin:calc(var(--ds-md-zoom)*12px)0;padding-left:calc(var(--ds-md-zoom)*24px);"> <li> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>钻头对中</strong>：确保钻头对准，避免偏斜。 </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>排屑</strong>：及时清理切屑，防止堵塞。 </p> </li> <li style="margin-top:4px;"> <p style="margin-top:0px;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);margin-bottom:0px !important;"> <strong>钻头磨损</strong>：定期检查钻头磨损情况，及时更换。 </p> </li> </ul> <h3 style="font-weight:var(--ds-font-weight-strong);font-size:calc(var(--ds-md-zoom)*16px);line-height:1.5;margin:calc(var(--ds-md-zoom)*16px)0 calc(var(--ds-md-zoom)*12px)0;"> 总结 </h3> <p style="margin-top:;margin-right:;margin-bottom:0px !important;margin-left:;font-size:var(--ds-md-font-size);line-height:var(--ds-md-line-height);"> 以上参数为参考值，实际加工中需根据具体情况进行调整。建议先进行试加工，逐步优化参数。 </p> <div> <br /> </div> </div> <div class="ds-flex" style="display:flex;margin-top:12px;height:20px;align-items:center;gap:12px;"> <div class="ds-flex abe97156" style="display:flex;opacity:1;transition:opacity var(--ds-transition-duration)var(--ds-ease-in-out);will-change:opacity;align-items:center;gap:12px;"> <div class="ds-icon-button" tabindex="0" style="--ds-icon-button-text-color:#909090;--ds-icon-button-outline-color:rgb(var(--ds-rgb-primary));--ds-icon-button-size:20px;--ds-icon-button-background-inset:-4px;width:var(--ds-icon-button-size);height:var(--ds-icon-button-size);color:var(--ds-icon-button-text-color);cursor:pointer;justify-content:center;align-items:center;display:flex;position:relative;outline:none;"> <div class="ds-icon" style="line-height:0;display:inline-flex;font-size:20px;width:20px;height:20px;"> <svg viewbox="0 0 20 20" 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